5000T ultra-high pressure steel wire winding hydraulic press-IGBT copper-based radiator cold forging forming production line

5000T ultra-high-pressure steel wire winding hydraulic press-IGBT copper-based radiator cold forging forming production line, including 5000T cold forging hydraulic press, IGBT copper-based radiator frame cutting, column cutting, mold supporting services, and a complete line turnkey project.

1. Machine usage, advantages (features), usage conditions and action sequence
1.1. The purpose and advantages (features) of the machine:
1.1.1. This machine is suitable for precision cold forging and extrusion forming processes of various round bars and plates such as stainless steel, IGBT copper base, aluminum alloy, precision blanking, blanking, punching, bending, flanging of various metal materials and plastic materials, as well as correction and leveling of large structural parts. Widely used in military industry, deep sea, aviation, aerospace, new energy, photovoltaic, household appliances, automobile and motorcycle accessories, hardware and other industries.
1.2. Advantages (features) of the machine:
1.2.1. The machine has independent hydraulic system and electrical control system, which can realize manual adjustment, semi-automatic and automatic working modes. Each working state can realize two pressing methods: precise displacement and fixed range and precise fixed pressure.
1.2.2. Due to the ultra-high-pressure steel wire winding technology of the machine, its weight and volume are greatly reduced, which saves costs and reduces the working area, and reduces transportation costs and installation costs.
1.2.3. The sealing life of the main oil cylinder of the machine is improved by adopting internationally advanced combined sealing or metal expansion ring sealing technology.
1.2.4. In order to improve the strength and rigidity of the machine, the slider and worktable are made of thickened 45# or 50# forged parts, and the slider and worktable are tempered to improve the anti-extrusion ability of the table and prevent its deformation when pressing smaller workpieces.
1.2.5. The machine uses liquid filling technology to quickly move down during work, which improves production efficiency and saves energy.
1.2.6. The four-corner X-shaped four-sided guide rail is used for precision guidance. The guide rail guide slope angle is 45°. The guide rail is integrally embedded on the column to ensure the guide rail's guidance accuracy and anti-eccentric load ability. It also adopts an automatic lubrication system.
1.2.7. The hydraulic system adopts servo control system, which greatly saves energy and reduces the noise of the machine.
1.2.8. High repeat positioning accuracy: the no-load repeat displacement accuracy can reach ±0.01mm.
1.2.9. Energy saving: Compared with traditional similar models, energy saving reaches 15% -30%. Especially under high power and long reactive time conditions, the power saving is more obvious, up to more than 50%.
1.2.10. Silent: 5-15Db lower than similar machines. The noise during production is low, which greatly reduces the noise damage to human ears.
1.2.11. Precise pressure: It adopts servo hydraulic system control, which can meet the changing requirements of speed and pressure in different processes. Under constant temperature, the pressure error is 0.5Mpa, and the movement is smoother.

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Model:
WDR-5000CS
Brand:
万达

Product Description

Product Description

1.3. Machine usage conditions:

1.3.1. Working environment temperature: 0-55℃

1.3.2. Relative humidity: no more than 85%

1.3.3. Power supply voltage: 380V±5%50HZ

1.3.4. Altitude: no more than 1500m

1.3.5. The medium used in the hydraulic system: 68# anti-wear hydraulic oil.

1.4. The semi-automatic actions of the machine are as follows:

The semi-automatic action of the machine is as follows: (the blanking cylinder is at the lower limit) the blank holder cylinder pushes up (time signal) → the slider goes down quickly (stroke signal) → the slider presses slowly (pressure signal, stroke detection) → maintains pressure (time signal) → pressure relief (pressure signal) → slider returns (stroke signal) → slider stops (stroke signal) → the blank holder cylinder pushes up (time signal) → The blank holder cylinder returns (time signal is sent) → the blanking cylinder lifts (time signal is sent) → the blanking cylinder returns → stops (taking the workpiece).

The machine is fully automated as follows: Equipped with a robot hand to replace labor and achieve fully automated production

2. Main technical parameters:

Serial number	project		unit	WDR- 5000CS
1	Master cylinder force		KN	50000(adjustable)
2	Liquid working pressure		Mpa	80/20(adjustable)
3	Master cylinder stroke		mm	0-400(adjustable)
5	Opening height		mm	1200
6	Mold height		mm	800
7	Master cylinder boost effective stroke		mm	30 (one rod pressurizes to 80MPa pressing force stroke)
8	Workbench and floor height		mm	800 (need to do foundation)
9	Master cylinder speed	fast	mm/S	0-150(adjustable)
		preload	mm/S	0-13(adjustable)
		Supercharge	mm/S	0-3.1(adjustable)
		Return	mm/S	0-150(adjustable)
10	Eject the cylinder from below	Nominal power	KN	1200 (adjustable)
		journey	mm	150(adjustable)
		Straight diameter of ejector pin	mm	25
11	Ejection speed of lower ejection cylinder		mm/S	150 (adjustable)
12	Lower ejection cylinder return stroke speed		mm/S	100 (adjustable)
13	Blanking cylinder	Nominal power	KN	3000(adjustable)
		journey	mm	100(adjustable)
		Straight diameter of ejector pin	mm	62 x 8 pieces
14	Ejection speed of blank holder cylinder		mm/S	65(adjustable)
15	Blanking cylinder return speed		mm/S	60 (adjustable)
16	Workbench Face size	about	mm	1260
16	Workbench Face size	Before and after	mm	1300
17	Motor power		KW	78.3*2
18	Fuel tank capacity		桶	15-18 barrels (200 liters/barrel) (68# hydraulic oil must be prepared by the buyer)
19	Oil cooler		Kcal	30000
20	The supercharger uses one rod to supercharge to 80Mpa (the supercharging process from 20Mpa to 80Mp does not stop)
21	The main frame is placed in the pit, and the hydraulic station is placed on the right side of the main frame. An oil buoy induction alarm system is installed in the pit oil collection tank. If there is oil accumulation, the system will alarm and shut down for inspection.