PT-ZD-1168 fully automatic caster production line

1. Application
This production line is a dedicated fully automatic blanking, punching, embossing and other process production line designed based on the caster samples and processes provided by users. The production line consists of equipment and devices such as feeding platform, roller feeder, servo feeder robot, hydraulic press, etc.
This production line is designed dedicated for manufacturing truckles. It is consistent of feeding device, manipulators, hydroulic presses etc.

2. Main features
1. High production efficiency, low labor intensity, few people, high product quality, simple and convenient operation and maintenance.
2. The traditional production process of this process requires 5-6 people to complete, and 1 person in this production line can complete, which greatly saves manpower and material resources.
3. When a certain process is not required, the hydraulic press is only used as a turntable.
4. Each process is equipped with a transceiver, which can manually discharge materials for subsequent processes.
5. The material box can be placed behind each process, and the previous process can be automatically carried out.
6. Each press can be operated independently.
1.High production efficiency, the labor strength is small, high products quality, easy to operate and maintain.
2.This production line can be controlled by 1 people while traditional production process needs 5-6 people, greatly reduce labor cost.
3. When a process is not required, the hydroulic press only used as a transfer table.
4. Each process is equipped with transfer table, the behind processes can be work normally manually.
5. Each process can be equipped with discharge box, the front processes can be work normally automatically.
6. Each press can be manually operated independently.

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Model:
PT-ZD-1168 fully automatic caster production line
Brand:
万达

Product Description

Product Description

PT-ZD-1168 automatic caster production line diagram PT-ZD-1168 automatic caster production line site diagram

PT-ZD-1168 fully automatic caster production line

Close-up 1 _DSC1-2

PT-ZD-1168 automatic caster production line pressing product diagram PT-ZD-1168 automatic caster production line pressing product diagram

This production line contains the following equipment. Contain Devices as below

Serial number No	Device/device name Device	Identifier number in the picture	Quantity Qty	Function
1	Material rest	1	1	Putting material
2	PT-1002A cantilever two-axis robot 2 Axles manipulator	2	1	Feeding
3	Automatic positioning wheel feeder	3	1	Positioning, feeding
4	Servo feeding device	4, 8	2	Refunding and pulling feeding
5	YSK-400C hydraulic press 400ton Hydraulic press	5	1	Blanking
6	PT-1003A three-axis two-handed robot 3 Axles manipulator	6	1	Carrying, Positioning
7	YSK-200C hydraulic press 200ton Hydraulic press	10, 13, 16	3	Punching, stamping, pressing
8	PT-1002B Two-axis Two-handed Manipulator 2 Axles manipulator	11, 14	2	Carrying
9	PT-1002 Two-axis robot 2 Axles manipulator	17	1	Carrying
10	Servo transfer table	7	1	Transfer/feeding manually
11	Servo transfer table	12, 15	2	Transfer/feeding manually
12	Scrap cutting machine	9	1	Scrap cutting
13	Blow cleaning device		4	Die and transfer table cleaning
14	Accessory device		Several
15	Central control system		1	Coordinate the orderly work of each process Make work orderly
16	Feeding box, scrap box		5	Users' own Equipped by user
17	Rapid die-change device		4	Each press is equipped with 1 set
18	Rapid die-lock device		4	Each press is equipped with 1 set

Main Technical Specification of the Production Line

Serial number No	Project Item	Unit	Parameters/process Specification
1	Production capacity	pieces/hour pieces/hour	500-800
2	Number of operators	个	1
3	Numbers of process	个	4
4	Total installed capacity Installed capacity	KW	About 38

PT-ZD-1168 fully automatic caster production line

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